Starting a tissue paper manufacturing plant in India can be a highly lucrative venture given the constant demand for hygiene products in both domestic and commercial sectors. In this blog, we will discuss how to start a tissue paper manufacturing plant.
With a growing population, increasing urbanization, and heightened awareness of health and hygiene, the tissue paper market in India is expanding rapidly. We will discuss the essential steps to set up your tissue paper manufacturing plant in India or in another country.
Starting a tissue paper manufacturing plant needs some detailed information such as understanding market dynamics and selecting suitable machinery, navigating regulatory requirements, and ensuring quality control.
Whether you're an aspiring entrepreneur or an established business looking to diversify, this comprehensive guide will provide the insights and practical advice you need to successfully launch and grow your tissue paper manufacturing business in India.
What Do You Need to Start a Tissue Paper Manufacturing Plant? Checklist:
Before starting any business, you need to follow the steps strategically to execute well and get good results. Here is the checklist for what you need to know and have before starting a tissue paper manufacturing plant in India.
- Know the process
- Know your Market
- Land and location
- Water and electricity supply
- Documentation and licensing
- Know the budget
Know the Process of How Tissue Paper Is Manufactured.
To start a tissue paper manufacturing plant, it is essential to understand the manufacturing process. It begins with the raw material, which can be recycled paper or agro-wood material.
For agro-wood material, the process starts with cooking the raw material, followed by the pulping process. Recycled paper skips the cooking step and goes directly to pulping. The machinery required for cooking is a digester, while a pulper is needed for the pulping process. The size of these machines can vary depending on the capacity and requirements of your plant.
The pulp is then processed through cleaners, screening baskets, and refiners to achieve the required strength and fiber structure. This processed pulp is then ready to be forwarded to the tissue paper machines.
The tissue paper manufacturing process is divided into three steps: stock preparation, approach flow, and the paper machine. After completing the stock preparation and approach flow, the pulp is fed through a headbox. The headbox distributes the pulp evenly onto the wire frame or to a crescent former machine.
As the pulp flows through the headbox, crescent former, drying section, and onto the pope reel, it dries and forms into sheets. These sheets are then rolled onto the pope reel.
These rolls of tissue paper are now ready for further processing for the manufacturing of napkins, toilet paper, pocket tissues, and other tissue paper forms as per requirement.
This is how the tissue paper is manufactured. Now let’s look at the further steps to set up your tissue paper manufacturing plant.
What Are the Requirements to Start a Tissue Paper Manufacturing Plant in India?
First and foremost, to start a tissue paper manufacturing plant or any other business, you need to have a thorough understanding of the market for your product. Conducting comprehensive market research is essential for running any successful business.
Once your research is complete and you understand your market, you can proceed with the first steps toward your dream project. To start a tissue paper manufacturing plant in India, you will need to secure land. The size of the land will vary depending on the production capacity of your project. Ensure that the location you choose complies with industry norms and regulations.
The average size of a tissue paper machine line (only the paper machine) is approximately 51 to 60 meters in length and around 7.5 to 8 meters in height.
Once the land and the location are confirmed, make sure to have a sufficient water supply and proper electricity for your plant. There are some licencing and documentation processes you require to fulfill before starting the production.
Now let’s look into the machinery you will need to start your tissue paper production plant.
What Are the Machines Required to Start a Tissue Paper Manufacturing Plant?
Let’s discuss about the machinery required in the production line for the Tissue Paper manufacturing plant. The manufacturing of the tissue paper is set in 3 steps, stock preparation, approach flow, and paper machine. The different types of machines required in these steps are:
- Digester
- Pulping System
- Cleaning Machines like cleaners
- Screening Machine
- Refiners
- Headbox
- Crescent Former
- Press rolls
- Yankee Cylinder
- Hood
- Doctoring System
- Pope Reel
- Rewinder section
What is The Budget to Start a Tissue Paper Manufacturing Plant in India?
The budget to start a tissue paper manufacturing plant in India can vary widely based on several factors, including the scale of production, location, and quality of machinery. This budget includes the cost of land, building, machinery, raw materials, and initial operational expenses.
Let's assume you want to start a tissue paper manufacturing plant with a capacity of 60 TPD (tons per day). For a 60 TPD capacity tissue paper mill, the stock preparation and approach flow can be commissioned with a budget of approximately Rs. 10 to 12 crores.
The tissue paper machines required for a 60 TPD capacity mill may cost around Rs. 60 crores. The price of land will vary depending on the location.
To estimate the overall budget for starting a tissue paper manufacturing plant, calculate the cost of the land and initial operational expenses, then add the machinery budget, which is approximately Rs. 70 to 75 crores.
So, to sum up, approximately, the budget to start a tissue paper manufacturing plant in India may come to around Rs. 100 Crores which may vary depending on the cost of the land and the quality of the machinery used.
Conclusion
Starting a tissue paper manufacturing plant in India is a lucrative business opportunity, driven by growing market demand for cleaning products. By understanding the manufacturing process, securing the right land and materials, and guidance on regulatory requirements you can lay a solid foundation for your business. If you plan carefully and invest, especially in terms of high-quality machinery and efficiency, your tissue paper business will be able to thrive in this expansion of the industry. Whether you are an experienced business owner, insights and practical advice provided on in this guide will help you to properly start and progress your tissue paper manufacturing under. With the right strategy and dedication, you can take advantage of this lucrative market and get a great return on your investment.
